Fermentation represents a critical chemical change process utilizing micro organisms to produce pharmaceuticals and biotechnology products. Conducted in bioreactors or fermenters under precisely controlled conditions, it supports microbial and mammalian cell growth while enabling efficient product synthesis. This foundational upstream step demands an optimal environment for microbial synthesis, delivering economically feasible yields even at large-scale capacities ranging from 1,000 to 25,000 liters. Aseptic media transfer throughout the seed train—from millions of cells in small-scale vessels to full production volumes—is essential for maintaining sterility and maximizing efficiency.
In modern bioprocessing, single-use technology (SUT) revolutionizes fermentation workflows by replacing traditional storage vessels and fixed piping with flexible, disposable systems and transfer lines. This shift enables adaptable seed trains using single-use bioreactors (SUBs) or hybrid designs incorporating stainless-steel reactors. By eliminating the need for clean-in-place (CIP) validation on many components, SUT reduces maintenance and capital expenses, minimizes turnaround time, and enhances overall process flexibility. Biopharmaceutical manufacturers rely on integrated single-use subsystems—such as bags, tubing manifolds, and filter assemblies—connected via reliable, purpose-built components to ensure seamless integration while upholding sterility and system integrity.
Our suite of specialized pumps, flow sensors, and connectors are engineered to address the unique demands of fermentation, providing low-shear fluid transfer, precise volumetric and mass flow measurement, and secure aseptic connections. These solutions optimize media transfer into and within bioreactors, support real-time monitoring for accurate dosing, and facilitate quick changeovers to accelerate time-to-market and improve yields—all while minimizing contamination risks and operational costs.
By combining Quattroflow pumps for gentle transfer, BioProTT and SumoFlo sensors for precise monitoring, and AseptiQuik/MPX connectors for secure integration, bioprocessors can achieve streamlined, contamination-free workflows. These components reduce clean-in-place needs, lower operational costs, and accelerate development—from flexible seed trains to large-scale production—ultimating in faster time-to-market and superior product quality.
Maintain integrity of your closed system fluid transfers with sterile connection technologies.
Maintain integrity of your closed system fluid transfers with sterile disconnect technologies.
All-in-one combination sterile connection and disconnection products.
Create a sterile link between pre-sterilized systems and stainless process equipment.
Fluid transfer quick and easy with open-format quick connectors.
The leading, self-priming, low shear pump for optimum bioprocessing yields and easy operation.
Contactless lobe pump technology providing elimination of abrasion and product contamination.
Precision flow measurement no matter the fluid type or temperature.
Scalable, easy-to-use flow meters with reusable transmitter and single-use sensor.
Pre-calibrated flow meters with non-invasive sensor preventing additional shear stress.